Affordable Video Conferencing – Part 1 – Hardware

After receiving a quote for a Polycom video conferencing unit for around the $5000 mark excluding extras, I set out to put together an affordable conferencing solution. In this two or three part series I will cover the design, build and implementation of the solution as I get there.

We began with a couple of requirements:

  • The unit must be portable, able to be wheeled around the campus.
  • Upon arrival at the location, it should be able to be up and running within a couple of minutes.
  • As our demand for video conferencing isn’t that high, the unit should be able to be used for video editing, to help justify the cost of having a powerful computer on the unit.

I first spent a few hours looking through catalogues of AV Trolleys and general computer trolleys, but wasn’t able to find any I was satisfied. The trolley would need to hold a computer, monitor, webcam, keyboard/mouse, speakerphone.

Last Wednesday I was down in our tech workshop when I noticed a sack barrow and realised we could convert one into a pretty useful trolley ourselves.

Building the trolley:

Trolley Ingredients:

  • 1 x sack barrow with pneumatic wheels, purchased from The Warehouse ($39.95)
  • 6 x pipe clips (I forget what size exactly, but they fit perfectly over the pipes on the sides of the sack barrow ($3)
  • A strip of a wood of your choice. I used custom board, slightly wider & taller than the sack barrow ($0 – had it lying around).
  • Bunch of screws suitable for the thickness of the wood
  • 2 x cans of matte black spray paint from ($14)
  • 2 x |_ brackets (sorry, cant remember their name) to secure the computer from sideways movement. ($3)
  • A black ratchet tie-down type strop to go around the computer and trolley and hold it in place ($5)
  • A simple VESA mount, this will mount the LCD to the trolley. I used this ($15)
  • Total cost: around $80 NZD (the Polycom trolley was $600 alone….)

Computer Components:

(usually using the cheapest sources from PriceSpy)

  • Your choice of VESA capable LCD – we used a 22″ BenQ G2110W ($310)
  • Your choice of small form computer – we got a Dell Optiplex SFF Core 2 Duo, a very nice machine. ($400 brand new from GraysOnline auctions)
  • Your choice of webcam – we got a Logitech QuickCam Pro 9000 ($125)
  • Your choice of speaker/mic – we got a Logitech QuickCall USB Speakerphone ($100)
  • Your choice of keyboard/mouse – we got a Microsoft Wireless Desktop 1000 ($55)
  • Total cost: around $990 NZD

The Build:

  1. Lightly sand the sack barrow to make the spray paint stick, then spray. I didn’t want a bright red conferencing trolley, so matte black it was.
  2. Prepare the wood suitably, for me this involved sanding, sealing, then a couple of coats of matte black on all surfaces.
  3. Sit the wood on the bottom of the sack barrow, and secure to the sack barrow with the pipe clips.
  4. Now mount the VESA bracket for the LCD close to the top of the board. Obviously the exact placement will depend on your LCD.
  5. Bore a hole for the monitor cables to go through, then attach the LCD.This is where I’m up to currently – the computer hasn’t arrived yet, so bear with me.
    Anticipated steps when the computer arrives:
  6. Place the computer you are using, sideways on the bottom of the sack barrow. Use the |_ brackets on either side to secure the computer from sideways movement, and throw the ratchet tie-down around the machine to stop it escaping.
  7. Find a place to mount or stow the keyboard, mouse and speakerphone. I am wondering about making a padded pouch of some sorts that will keep the keyboard and mouse on the back of the unit.
  8. By using piggyback power cables I will eliminate the need for a multibox, as I’m finding it hard to come across a black multibox.
Backboard painted and mounted to the sack barrow with the pipe clips

Backboard painted and mounted to the sack barrow with the pipe clips

Positioning the VESA mount

Positioning the VESA mount

VESA Mounted & Cable hole drilled

VESA Mounted & Cable hole drilled

VESA Mounted on the LCD

VESA Mounted on the LCD

LCD Mounted onto Sack Barrow

LCD Mounted onto Sack Barrow

LCD Mounted to Trolley

LCD Mounted to Trolley

Testing the LCD with the new iTunes visualisations

Testing the LCD with the new iTunes visualisations

Conclusion:

So far I am pretty pleased with how it has all turned out. I only attached the monitor thismorning, and the computer hasn’t arrived yet, but I’m looking forward to getting that all setup after the Christmas break.

Stay tuned for Affordable Video Conferencing – Part 2 – Software!

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One Comment

  1. Posted May 8, 2009 at 1:55 am | Permalink

    cool mate!

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