After receiving a quote for a Polycom video conferencing unit for around the $5000 mark excluding extras, I set out to put together an affordable conferencing solution. In this two or three part series I will cover the design, build and implementation of the solution as I get there.
We began with a couple of requirements:
- The unit must be portable, able to be wheeled around the campus.
- Upon arrival at the location, it should be able to be up and running within a couple of minutes.
- As our demand for video conferencing isn’t that high, the unit should be able to be used for video editing, to help justify the cost of having a powerful computer on the unit.
I first spent a few hours looking through catalogues of AV Trolleys and general computer trolleys, but wasn’t able to find any I was satisfied. The trolley would need to hold a computer, monitor, webcam, keyboard/mouse, speakerphone.

Last Wednesday I was down in our tech workshop when I noticed a sack barrow and realised we could convert one into a pretty useful trolley ourselves.
Building the trolley:
Trolley Ingredients:
- 1 x sack barrow with pneumatic wheels, purchased from The Warehouse ($39.95)
- 6 x pipe clips (I forget what size exactly, but they fit perfectly over the pipes on the sides of the sack barrow ($3)
- A strip of a wood of your choice. I used custom board, slightly wider & taller than the sack barrow ($0 – had it lying around).
- Bunch of screws suitable for the thickness of the wood
- 2 x cans of matte black spray paint from ($14)
- 2 x |_ brackets (sorry, cant remember their name) to secure the computer from sideways movement. ($3)
- A black ratchet tie-down type strop to go around the computer and trolley and hold it in place ($5)
- A simple VESA mount, this will mount the LCD to the trolley. I used this ($15)
- Total cost: around $80 NZD (the Polycom trolley was $600 alone….)
Computer Components:
(usually using the cheapest sources from PriceSpy)
- Your choice of VESA capable LCD – we used a 22″ BenQ G2110W ($310)
- Your choice of small form computer – we got a Dell Optiplex SFF Core 2 Duo, a very nice machine. ($400 brand new from GraysOnline auctions)
- Your choice of webcam – we got a Logitech QuickCam Pro 9000 ($125)
- Your choice of speaker/mic – we got a Logitech QuickCall USB Speakerphone ($100)
- Your choice of keyboard/mouse – we got a Microsoft Wireless Desktop 1000 ($55)
- Total cost: around $990 NZD
The Build:
- Lightly sand the sack barrow to make the spray paint stick, then spray. I didn’t want a bright red conferencing trolley, so matte black it was.
- Prepare the wood suitably, for me this involved sanding, sealing, then a couple of coats of matte black on all surfaces.
- Sit the wood on the bottom of the sack barrow, and secure to the sack barrow with the pipe clips.
- Now mount the VESA bracket for the LCD close to the top of the board. Obviously the exact placement will depend on your LCD.
- Bore a hole for the monitor cables to go through, then attach the LCD.This is where I’m up to currently – the computer hasn’t arrived yet, so bear with me.
Anticipated steps when the computer arrives: - Place the computer you are using, sideways on the bottom of the sack barrow. Use the |_ brackets on either side to secure the computer from sideways movement, and throw the ratchet tie-down around the machine to stop it escaping.
- Find a place to mount or stow the keyboard, mouse and speakerphone. I am wondering about making a padded pouch of some sorts that will keep the keyboard and mouse on the back of the unit.
- By using piggyback power cables I will eliminate the need for a multibox, as I’m finding it hard to come across a black multibox.
Conclusion:
So far I am pretty pleased with how it has all turned out. I only attached the monitor thismorning, and the computer hasn’t arrived yet, but I’m looking forward to getting that all setup after the Christmas break.
Stay tuned for Affordable Video Conferencing – Part 2 – Software!














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cool mate!
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